Autonomous optimization of cooling system layout for thermal balance in permanent molds. MAGMA5 is the standard solution for the simulation of casting processes. Integrated parametric gating and risering design. Assessment of the thermal balance in tooling. Magna offers Casting process simulation service that delivers optimum results such as increased productivity one of the major advantage looked after by casting manufacturers.

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Magna develops casting simulation to predict how product designs will operate in real time. The software is used world-wide magmasoft software foundriescasting buyers and designers, especially for the optimization of cast components in automotive and heavy industry applications. Virtual Design of Experiments to autonomously optimize process conditions to reduce casting distortion. Thermal modulus for fast riser layout.

Casting simulation provides reliable results for even complex castings. By having simulation tool we can try various options and fix the best option to implement. A common graphical user interface for all modules A project management perspective for handling of simulation and optimization projects Parametric Solid Modeling of geometries using a CAD kernel as well as import and export of CAD data Automatic meshing of geometries for the simulation Comprehensive process mapping with direct access to all materials, process steps and the corresponding simulation settings Definition of virtual designs and parameters for optimization runs Simulation programs for the calculation of mold filling, solidification, cooling and serial casting applications Interactive and automatic result evaluation: AachenNorth Rhine-Westphalia.

Magna offers Casting process magmasoft software service that delivers optimum results such as increased productivity one of the major advantage looked after by casting manufacturers. Hot spots in the casting shown in x-ray mode. Autonomous optimization of casting quality and yield. The range of application of MAGMA solutions comprises all cast alloys, from cast iron to aluminum sand casting, permanent mold and die casting up to large steel castings.


It is evaluated that while comparing with the conventional casting process, the simulation process provides the advantage of shorter cycle time besides magmasoft software productivity. Casting process simulation provides accurate predictions that help our customers to optimize their existing ones or develop new processes.

Autonomous optimization of gating systems to magmasoft software turbulence and gas inclusions. Consequently utilizing the methodology of virtual Design of Experiments and Autonomous Optimization, robust process parameters and optimized casting layouts can be established for all cast materials and processes including magmasoft software treatment and melt metallurgy — efficiently and comprehensively at the same time.

Using casting simulation software, the trial work is eliminated. Click here to go through the case study to find details how the foundry eliminated frequent shrinkage defect in one of their component.

Solidification patterns showing critical areas. Retrieved from ” https: Effective casting simulation solves the most challenging engineering problems, allowing engineers to refine and validate designs at a stage where magmasoft software cost of making changes is minimal. Please help improve it by removing promotional content and inappropriate external linksand by adding encyclopedic content written from a neutral point of view.

Magmasoft® software

A look inside the die including cooling lines. Casting simulation is the standard accepted for designing the casting process before producing expensive moulds or patterns. Trial and error is not permitted on the shop floor to achieve the mechanical properties but we can do number of iterations in computer by changing the magmasoft software to get the required mechanical properties.


Supports all cast materials and all aspects of casting manufacture including melting and metallurgy, pattern and coremaking, cleaning and repair Offers a virtual test field for the reduction of metalcasting defects with high degrees of freedom without production risk Establishes optimized operating points for quality, yield and cost Identifies optimal process conditions for robust process windows early and reliably Allows faster decision making to establish saving time for all parties involved Empowers magmasoft software management by generating systematic understanding how process variability affects quality Improves communication and confidence within your company and in cooperation with customers Offers reliable and early information to designers for robust product and process development.

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Magmasoft Casting Simulation Software

Integrated parametric gating and risering design. Autonomous optimization of cooling system layout for thermal balance in permanent molds. This site uses cookies to offer you a better browsing experience Privacy policy. Languages Deutsch Edit links.

Magmasoft® software – EXOTERM-IT d.o.o.

This saves costs consequently along the entire manufacturing route. Temperature distribution in the melt during pouring. Articles with a magmasoft software tone from October All articles with a promotional tone. The sofyware was founded in and has its Headquarters in AachenGermany. Computer-aided 3D design CAD model making has made foundries take a wonderful new direction.